PRODUCTION ENGINEER

Functional description

Production engineers work in the sphere of manufacturing, executing and overseeing the engineering aspects of Production/Process Release and mass production of goods in Batam plant on behalf of the department "Production Engineering Systems of PT TDK ELECTRONICS INDONESIA.

Their main job is to ensure that all products are released and manufactured with utmost efficiency and quality, according to the organizational guidelines and planned protocols using the appropriate technology. Production engineers are responsible for both the big picture and the small details related to all aspects of production and process.

The aim of this position is to manage the production/process release to obtain reliable products on time with the required quality, manufactured with capable means and processes, using the provided information, resources and deadlines.

The PE Engineer evaluates manufacturing processes by designing and conducting research programs; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from operators

All the below tasks are to be executed following the organization’s rules and regulations and by following the established quality procedures and within the project execution framework.

Tasks and responsibilities

1.    Overall responsible person for respective appointed Project/Process/Production line.

2.    Be part of New Product Release activities, responsible in defining and developing manufacturing process of new products.

3.    Regular and periodic reporting to the superior about the progress of the assigned project/task.

4.    In house process improvement and controlling.

5.    Valuate manufacturing processes by designing and conducting research programs; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from operators.

6.    Improve manufacturing efficiency by analyzing and planning workflow, space requirements, and equipment layout.

7.    Keep equipment operational by coordinating with maintenance departments (following manufacturer's instructions and established procedures) requesting special service if necessary.

8.    Maintain product and process database by writing computer programs; entering data.

9.    Maintain professional and technical knowledge by attending educational workshops; reviewing professional publications; establishing personal networks; participating in professional societies.

10.  Contribute to team effort by accomplishing related results as needed.

11.  Identify and execute projects for cost savings, cost efficiency and overall effectiveness

12.  Analysis of the data found in charts, graphs and so forth.

13.  Analysis of operational issues and installation of new equipment

14.  Prepare process and equipment designs

15.  Prepare sample lots and run samples

16.  Make measurements and prepare measurement reports with ppk /cpk and discuss and communicate with project partners(internal and external

17.  Check BOM@ routings in SAP

18.  Check and distribute PR documents and coordinate SAP build up.

19.  Create and run PPAP samples.

20.  Coordination of shipment of samples.

21.  Release of production equipment and machines, handover of machines and spare parts to the maintenance departments

22.  Ordering of fixtures, jigs, tools, equipment, machines etc.  from internal or external vendors

23.  Periodical update of documents (CP PFMEA…)

24.  Supporting Production in controlling of routine operations including weekly production program, work force arrangement and process yield.

25.  Attend daily production meetings and complete assigned tasks and documentation on time

26.  Monitoring and review of production performance including delivery performance, Quality level and productivity in continuous basis.

27.  To improve production process with collective study and understanding of process parameters requirement with the correct tooling, machinery and measurement equipment

28.  Perform study and evaluation upon receiving RNCM, ODR, etc.

29.  PR circulation, SAP set up, sample production and monitoring, PPAP document preparation for assigned projects.

30.  Design of equipment, fixtures, gauges, tooling, etc.

31.  Order, follow up, install, set up, release, handover of production equipment

32.  Preparation/updating and distribution of documents such as control plans, PFMEA, work instruction, etc.

33.  Periodic review and updating of documents

34.  Perform detail process and equipment analysis in order to perform a process capability, capacity, and failures analysis.

35.  Perform process capability analysis and capacity study

36.  Provide manufacturing decision-making information by calculating production, labor, and material costs; reviewing production schedules; estimating future requirements.

37.  Develop and maintain PFMEA

38.  Develop and maintain Process Flow and Floor Plans

39.  Prepare PPAP submission packages to project partners /customers.

40.  Maintain Engineering Change Documentation and Matrix

41.  Develop safe launches coordinate and track process through manufacturing.

42.  Control Plans definition preparation and execution.

43.  Process validation Plans definition and execution.

44.  Control Means definition and approval.

45.  Process Validation including capability ,yield and quality information

46.  PPAP submissions to customers/internal project partners

47.  Devising measurement strategy with the manufacturing teams & ordering the necessary equipment.

48.  Capability analysis of all new products/processes

49.  Checking of equipment and defining of preventive maintenance and plans and check lists

50.  Prepare investment plans for projects

51.  Prepare product and process reports by collecting, analyzing, and summarizing information and trends. .

52.  Provide manufacturing engineering information by answering questions and requests from within the organization

53.  Review dimensional inspection including (GD&T>>Geometrical Dimensioning and Tolerancing)) results and suggest improvements

54.  Assist is conducting internal design reviews and communicate changes to the partners and team

55.  Liaise with customers/project partners on new projects; manage meetings on site or at customer locations.

56.  CAD & Drawing reviews.

57.  Ensuring project deadlines are met

58.  Discuss with vendors what supplies and equipment the company needs.

59.  Participate and take responsibilities assigned  in project meetings

60.  Study product design and prepare process designs

61.  Prepare preliminary documents for initial phases of projects

62.  Prepare PPAP reports and upload to PLANTA/share with project partners and HODs

Authorization

PE-Engineer has the authority to:

• Access to SAP system

• Issue temporary specifications for production processes

·      Work order issuing.

• GK-Claim issuing.

• Contact to external vendors.

• PR (Purchase Requisition) raising

• Access to PLANTA project management software

• Access to APIS software

• Access to Minitab/QDAS software

• Access to ePR System

• Access to ESS-System

• Access to file servers

• Issue temporary specifications for production processes.

• Issue Voucher raising

Conditions of employment and interaction

Cooperation / adjustment /team work with project leaders of other internal departments within BT TPS

Working closely with TPS management and heads of departments of TPS

Requirements

Education:

Degree/ Diploma in Engineering Discipline

Experience: 

·         Experience in Manufacturing sector

·         Experience of working in ISO 9000/QS9000/VDA 6.1 /ISO TS16949 /IATF 16949 Quality system environment.

Knowledge:

·         Basic knowledge of electrical / electronics components

·         Knowledge in Mechanical engineering

·         Basic knowledge in pneumatics and hydraulics

·         Basic knowledge in industrial automation

·         Basic knowledge in Automotive quality standards

·         Knowledge of working with computers using Microsoft Office, AutoCAD, etc.

·         Knowledge in Statistical process control tools

·         Commercial awareness

·         Problem-solving skills

·         Relevant technical knowledge

·         Knowledge of Initial Process Studies and prepare 30pc capability studies and 6 pc dimensional layouts

·         Solid background in R@R, completing forms and data for PPAP submission

·         Hands on ISOTS 16949 /IATF 16949experience

·         Must be able to understand and interpret designs of plastic parts, assemblies and systems.

·         Good understanding of Manufacturing new product and launch

·         Good mathematical skills

·         Solid understanding of injection mold tooling and die cut tooling is a plus.

·         Knowledge of tool and die design preferred.

·         Graphic design knowledge a plus.

Personal attributes:

·         Good communication skill in English, (Spoken and written)

·         Good interpersonal and analytical skills

·         Good teamwork skills

·         Good leadership skills

·         Good  attention to details

·         Good enthusiasm and personal drive

·         Good initiative

·         Good Management and organizational skills

·         Good ability to handle pressure and meet deadlines

·         Good flexibility

Physical condition:

Good Health, good vision, etc.